Mineral Water Plant
Introduction
The demand for mineral water is increasing at a rapid rate, as people become more health conscious and take precautions against water borne diseases.
Bottled mineral water provides easy transportability and assured water quality.
THE PROJECT INVOLVES MACHINERY FOR
- PURIFYING WATER
- BOTTLE MANUFACTURING
- BOTTLING PURIFIED WATER
- LABELLING
- QUALITY CONTROL & TESTING
CAPACITY
The plant is being designed for minimum economically viable capacity, such that the capital outlay is optimized.
The capacities of the various units are as under:
- Purification: 2000 litrers / hour i.e. 12000 litres / 8 hour shift (Average working – 6 Hours)
- Bottle Manufacturing: 550 Bottles per hour per machine. 2 nos. machines will give 1100 bottles per hour i.e. 6600 bottles per 8 hour shift. (Average working – 6 Hours)
- Bottling: 35 Bottles per minute of 1000 ml. i.e. 2100 Bottles / hour i.e. 12600 Bottles per 8 hour shift. (Average working – 6 Hours)
All capacities have been nearly matched – for any adjustments some of the machines can be run for longer duration.
PROCESS FLOW
- Purification: Water received from the external source is passed through the purification plant and stored in a stainless steel tank. Thereafter it is fed to the bottling section – and continuous operation achieved.
- Bottle Manufacturing: Pet Preforms are blown into bottles and a sufficient number of bottles, say 2000 nos., kept ready while the machine continues to produce more during the shift, when the bottling has been started.
- Rinsing – Filling – Capping: The bottles are fed into the machine which automatically rinses, fills and screws the cap on it.
- Labeling: We are proposing use of heat shrink labels and tamper evident heat shrink sleeves on the neck of each bottle.The label and the neck sleeve are to be manually put on the bottles which will then pass through the shrink tunnel and onto the packing conveyer.
- Heat Shrinking: The bottles are passed through heat shrink tunnel so that the label and neck sleeve, shrink and stick to the bottles.
- Expiry date and Batch number is printed on bottles after they emerge from the shrink tunnel.
- Final Packing: This could be in cartons – done manually – and no machines have been provided for it. If the bottles have to be shrink wrapped then a Shrink wrapping machine has to be added to this line.
PURIFICATION SECTION WATER TREATMENT PLANT
MACHINES / EQUIPMENT OFFERED
The various machines and equipments being offered by us is explicitly listed here. This does not include miscellaneous items like pipes, electricals etc., which are specific to the site and each project.
Purification Section:
Flow rate : 2000 lit / hour
Raw water quality (assumed) : 1000 ppm as TDS
Skid
The water treatment system, except for the tanks, product pumps and piping is skid mounted. This makes the unit compact and easy to operate.
The skid is of SS 304 construction and supplied with leveling screws. The panel is mounted on the skid and complete interconnection is provided with the panel to enable ease of operation and to prevent any accidents.
INSTRUMENTATION PROVIDED WITH PURIFICATION SYSTEM
Pressure Gauges
Quantity Offered : 10 Nos.
Flow Indicator
Quantity Offered : 2Nos.
Conductivity Indicator
Quantity Offered : 1Nos.
pH Indicator
Quantity Offered : 1 Nos.
Pressure Switch
Quantity : 2Nos.
Control Panel
Quantity offered : 1 Nos.
Level Switches
Quantity Offered : 9 Nos.
EXCLUSIONS:
Tanks for Raw water to be provided by the client. The output water purification would be in line with WHO specifications – however final results depend on input water quality.
Total Cost of Purification Section: US$ 34,500.00
BOTTLE MANUFACTURING SECTION SEMI AUTOMATIC PET BOTTLE BLOW MOULDING MACHINE
Bottle Manufacturing Section:
To achieve 1100 nos. bottles per hour production.
Total Cost of Bottle Manufacturing Section: US$ 68100.00
It is possible that the air compressor be bought locally.
We are in a position to offer automatic moulding machines also.
However that would result in higher investment hence is not recommended at the initial stage.
BOTTLING PURIFIED WATER RINSING, FILLING AND CAPPING MACHINE
Bottling Section:
RINSING – FILLING – CAPPING
This section receives the empty bottles, rinses, fills and caps them
Total Cost of Bottling Section: US$ 56200.00
LABELLING & PACKING SECTION:
Total Cost of Labelling & Packing Section: US$ 18500.00
QUALITY CONTROL & TESTING :
B.O.D INCUBATOR
Construction: Double wall with Poly Urethene (PUF) insulation provided with door having locking arrangement and inner glass viewing door.
MUFFLE FURNACE
Rectangular horizontal electric muffle furnace powder coated.
COLONY COUNTER DIGITAL
Electronic digital display colony counter with manual reset and probe for counting with audio system.
pH METER
Digital pH meter compensate manually on front panel knob which is marked from
1°C to 100°C
Total Cost of Laboratory Equipments: US$ 5600.00
TOTAL COST OF THE MACHINERY OFFERED
1. Purification section : US$ 34500.00
2. Bottle Manufacturing section : US$ 68100.00
3. Bottling section : US$ 56200.00
4. Labeling & packaging section : US$ 39900.00
5. Laboratory Equipments : US$ 5600.00
Total FOB : US$ 204300.00
RAW MATERIAL
The water source is of critical importance and the continuity of the plant would depend upon it. Apart from water following items are required and can be supplied by us.
1] Preform – for blowing into bottles
2] Caps for the bottles
3] Labels
4] Neck sleeves
5] Cartons for final packing.
The budgetary prices for the above material is as follows –
1] Preforms
a) 1000 ml – 26 gms : US$ 70.00/1000
b) 500 ml – 23 gms : US$ 62.00/1000
c) 1500 ml – 34 gms : US$ 82.00/1000
2] Caps – 28 mm : US$ 10.00/1000
3] Labels
a) 2 colour : US$ 5.00/1000
b) 3 colour : US$ 6.85/1000
4] Neck Sleeves Plain : US$ 1.15/1000
5] Cartons : US$ 17.00/1000
Final rates prevailing during supply will be offered on finalising design, quantity, size etc.
COSTS
The various cost elements involved are:
1] Raw material
2] Packing cost
3] Operating cost – Electricity
4] Manpower
AREA REQUIRED
The total Area required would be about
400 Sq m of enclosed space
400 Sq m of open shed for finished goods, loading bay etc…
ELECTRICAL LOAD
The total Electricity load would be about 2.0 KW
MANPOWER
Number of people required to operate various machines is
1] Bottling – 2 nos.
2] Labeling – 2 nos.
3] Bottle making – 2 nos.
4] Packing – 2 nos.
5] Miscellaneous – 2 nos.
Total – 10 nos.
PRODUCT COSTING :
We are presenting hereunder costs for 1000 bottles of 1000 ml
The above costs are based on our selling price; you would have to add import duty and other charges which are levied in your country.
COMMERCIAL TERMS & CONDITIONS:
Total Price FOB US$ 204300.00
(TOTAL FOB US$ Two Hundred Four Thousand Three Hundred Only )
Erection and Commissioning.
We can send our Engineers for commissioning. Per person a charge of US$ 100/- per day would be payable along with, to and fro Air Fare and accommodation
Price Basis.
Prices quoted are FOB and subject to Design, engineering, fabrication and supply of plant and equipment as per details submitted.
Following are excluded: .
I] Sea freight and marine insurance from Indian port to the port of destination in your country.
Ii] Customs / Port clearance and handling at the port of destination, unloading, loading, inland transportation and insurance for the transportation of equipment from the port to the site.
Iii] Bank charges towards L/C confirmation, negotiation and remittance.
Mode of Payment.
100% payment through irrevocable Letter of Credit drawn on a 1st Class Bank, payable at sight, along with techno-commercially clear purchase order. L/C should allow Partial shipment of goods.
Bankers Details :
YUYU MEDIMPEX P.LTD
Union Bank of India,
A/C.No. 317004010035012, Goregaon(E) Branch,
Shri Sadan, Shantaben Estate, Goregaon(E) Mumbai – 400 063.,
Tel.No.+91-22-26863722 / 26862835 Fax : +91-22-26864325
Swift : UBININBBGOR
NOSTRO ACCOUNT DETAILS:
Bank of New York, Treasury A/C. No. 803-3163-429